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A21
CFD
simulation of gas flow and particle movement in ESPs
Niels
F. Nielsen and Leif Lind
FLS
Airtech A/S
Abstract
A first step in order to model the
electro-hydrodynamic flow inside a
full Electrostatic Precipitator (ESPs)
is to consider the gas distribution separately. Flow management by
gas distribution screens are
needed in the inlet and outlet funnels and perhaps also between
sections of different electrical fields. Currently, the
traditional approach of cut-and-try in the design phase and physical
scale model or field tests in the order executing phase is being
replaced by Computational Fluid Dynamics (CFD) at
FLS Airtech.
The distribution of three-dimensional flow and
pressure are simulated by a commercial CFD code giving accurate and
highly detailed information over the calculated domain. Furthermore,
the code includes a specially designed FLS Airtech module for modelling the effect
of the gas distribution screens.
The paper
presents simulations
of full
ESPs including
inlet funnel
with gas
distribution screens,
precipitation sections with collector curtains and anti-sneakage
baffles, hoppers with partition plates and outlet funnel with gas
distribution screen.
Attention is paid to different inlet/outlet funnels, advantages of
screens between sections of different electrical
fields and on anti-sneakage baffles. Further, numerical simulations
versus full scale and model
scale measurements
are discussed.
The study
of different
inlet types
demonstrates the flexibility
of the FLS Airtech ESP design making it easy to implement depending
on layout limitations or process
conditions. Moreover,
calculations with
small particles
indicate that
sneakage is
an important issue and implementation of anti-sneakage
baffles can reduce emission significantly.
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A22
Solution
and Analysis on Three-dimensional Mathematical
Model
of Particles Sedimentation in ESP
Manyin
Hu, Bingwei Liu,Hezhong Tian,Liqian Wang ,Weizeng Chen
Abstract
Solutions
of the three-dimensional
mathematical model
on particles
sedimentation in ESP were deduced, as well as
the
precipitation efficiency formula.
Comparisons were
given between
one-dimensional
mathematical model
and two-dimensional
mathematical model. According to
the experimental results, the discussions on the
concentration distribution
were carried through.
All of
these can
describe the movement
of electrified particles in ESP more correctly, so as to supplying
the corresponding reference
base for
the design,
manufacture,operation and precipitating efficiency forecast of
ESP.
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A23 Simulation
of Particle Transport in Electrostatic Precipitators
Leif
Lind and Niels F. Nielsen
FLS
Airtech A/S
Abstract
Simulation models for sizing of ElectroStatic
Precipitators (ESPs) have been developed for the last 15 to
20 years, but only a few models take into account all physical
processes involved, i.e. electric field, particle
space charge, dust resistivity, particle concentration field, and
flow field, and most models are confined to two dimensions.
A new extended FLS-Airtech-model simulates most physical processes
in an ESP and is fully threedimensional.
The model has been implemented in a commercial Computational Fluid
Dynamics (CFD) code in order to obtain a high degree of
flexibility and generality and an efficient visualization tool for
the model output data.
The presented results include validation of the extended model
against pilot and full scale ESP data. Further,
simulations based on a typical FLS Airtech ESP geometry with spike
discharge electrodes are presented. Focus is on model results and on
discussions of different parameters important for optimal operation
of ESPs, e.g. current density, secondary
flows, turbulence, particle
characteristics and
charging. Most of these parameters are difficult or even
impossible to measure in full scale or even in pilot
ESPs.
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A24
Demystifying
the rating plate of T/R sets
Victor
Reyes
FLS Airtech A/S
Abstract
When
working with retrofit projects some data for the T/R set that is not
possible to find on the rating plate is often needed. Sometimes the
rated voltage is indicated in a way that it can be interpreted
wrongly. This leads often to mistakes and time wasting. In other
cases, e.g. by operational problems, the performance of the T/R set
needs to be assessed and again, the ESP manufacturer needs the
relevant information.
Because
of the lack of uniformity among T/R set manufacturers in marking
their product, this paper
explains the type of electrical information that should be indicated
on the rating plate as a minimum
requirement. The reason for that is
illustrated with different examples, where the T/R set operates with
different
loads.
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A25 Improved
Control of Primary Fine Particulate
Emissions
with Electrostatically Augmented Fabric Filtration
Robert
F. Heaphy, Kenneth M. Cushing, Wallis A. Harrison
Abstract
Southern
Research Institute (SRI), under a cooperative agreement with the
United States Environmental Protection Agency (USEPA), is reporting
the results of an investigation of electrostatically stimulated
fabric filtration (ESFF) for particulate control on a utility boiler
fired with pulverized coal (2001-2003). In pilot-scale testing at
the SRI Combustion Research Facility and in a long-term, pilot-scale
demonstration of ESFF at a full-scale utility boiler, ESFF
consistently outperformed conventional fabric filters
(2001-2002).For these tests particle charging was accomplished with
high voltage electrodes mounted outside of, but co-axially, with the
pulsejet filter bags. With ESFF, total mass emissions without
cleaning were one-fourthto one-fifth of those for a conventional
pulse-jet fabric filter (FF).
Penetration of particles smaller than one micrometer was
about one order of magnitude less with ESFF. In addition, pressure
drop increased about one-third as fast with ESFF as compared with
FF, reducing the frequency of bag cleaning.
Since a significant fraction of the total particulate
emissions occur as a consequence of cleaning, the reduced cleaning
schedule in itself leads to lower emissions of all particle sizes.
Recently, additional testing (2003) has been completed using a
cooled-pipe precharger to impart charge to the fly ash particles.
The previous high voltage electrodes were replaced with large
diameter electrodes intended to produce only a collection field.
Improved baghouse performance was observed with this
arrangement, producing filter drag values 50 to 60% lower than those
experienced during normal baghouse operation. Of special note was
the observation that significant performance improvement was
measured with only the collection field energized (no precharging of the fly ash).
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